It has always been my understanding that analysis of
piping/equipment at risk due to fire exposure pertains to its
protection against excessive over-pressure. Therefore analysis
pertains not so much with the resulting pipe stress but rather the
protection of vessel/pipe/tanks based on credible overpressure
scenarios using API 520/521 standards. In case of a gas-filled
pressure equipment such as process piping in which the credible overpressure
scenarios is due to external fire – treatment is a bit
different, perhaps ASME Code Case 2211-1 may provide some
understanding. The focus should be risk reduction in any external
fire case scenarios or prevention of failure using the result of
process hazard analysis.
- In PipingDesign@yahoogroups.com, "Tushar Rajyaguru"
<trajyagu@l...> wrote:
>
> The discussion is getting really interesting. I would further
clear some points.
>
> 1) Analysis Temperature : Let me clarify this exercise may be
carried out only for the cases where there is significant difference
in operating and design conditions. There is no thumb rules, no
written guidelines. Purely engineering judgement and common sense.
>
> With higher temperature you will end up with large gaps or else,
increase the support loads (if higher frequency is to be maintained)
and design heavy supports. This one is cost implication. This
support may not be active in very low operating cases and sometimes
very purpose of analysis is killed. Intension is not to simply
analyse the line in operating cases , but to arrive at some
justifiable and logical temp. which may actually be there in worst
situations.
>
> I can give you some practical examples. In one of project flare
design temperature is 350 deg. C. while operating temp. was around
70. We just inquired from where this magic figure of 350 came ? The
process philosophy is design temp should be considered as temp. of
max. temp. tapping coming to flare. Moreover fire case etc. was also
considered. Now my logic is out of say 100 tapings, 90 tapings are
below 100 deg c and only due to 2-3 tapings of high temp. is it wise
to design entire flare header as well as all connected tapings for
this temperature ? In such cases each tapping shall be reviewed and
with help of process people you can arrive at some lower temp. For
header it is difficult to determine the exact gradient, so we can
vary temp. according to design temp. of tapping from one tapping to
next tapping and make some temp. zones.
>
> Now let us come to fire case. The purpose of fire case is see that
piping material should withstand some minimum temperature in case of
fire and not to see that when fire is on, plant should run normally
and all support as well as nozzles are safe. In case of fire, plant
will be immediately shut down and there is no point in analysing
such hypothetical conditions.
>
> Another interesting case is analysis of reciprocating compressor
lines. the design temp. of suction line was around 180 deg while
operating just 40 deg. The minimum frequency to be maintained is 23
Hz. Just imagine, you need to hold each and every corner to reach
this frequency in operating case. And, think what would be result in
design case ? If you want to satisfy both conditions, just provide
loops everywhere and kill the piping. The logic of such a high dgn
temp. was spill back from discharge line to the suction line whose
dgn temp. was 180. Now if suction itself comes at 180, discharge
will reach beyond 250 and there is high temp. trip of 160 deg. in
discharge line. so there is no possibility of suction temp. can
reach beyond 70 as per our calculations. So analysis temp .can be
set as 70 for suction line.
>
> Conclusion, apply your mind, engineering is not all about rules,
regulations and bid requirements. We should use our own engineering
judgement and common sense. If you are true technically bid itself
can be changed.
>
> ================================================
> "NO EFFORT IN LIFE GOES UNPAID, HENCE GO AHEAD"
> ================================================
> Tushar K. Rajyaguru
> Plant & Piping Engineering,
> Larsen & Toubro - Chiyoda Ltd.,
>
>
>
> [Non-text portions of this message have been removed]
Received on Thu Sep 11 06:39:00 2003