Re: Moment calculation

From: <Gordon.Reddek@Alcan.com>
Date: Thu Jul 01 2004 - 22:03:00 EDT


Dear Gangadharan,

Firstly concerning the name. I am fully aware that this is an international site and should by now have learned to be more careful with the terms I use to address the group. The fact is I was not addressing you personally but the GROUP, who I called a"gang". Like a gang of workers, or thieves, or thugs. We in the west would take that address in good humour and see it a s a joke. I was in fact reacting to the reply by Mr Tony Paulin, and not to your original query. Never the less, the remark has obviously hit a raw nerve, so please accept my apologies. As it so happens I have worked with Indians in the past and have more than a passing interest in Indian English and customs. One of them that has always fascinated me is that Indians will address a westerner by putting the address Mr, Mrs or Miss in front of the first name. So one gets Mr John and Miss Susan etc. In the west the Mr, Miss and Mrs are used only in front of the last name like Mr Jones, Mrs Jones and Miss Jones. We never put the Mr, Mrs or Miss in front of the first name which always stands alone. Also, in some countries, like Germany, the use of the first name is reserved for very personal friends, and family. In those countries it is considered an insult to use a persons first name without their express consent. So, on the subject of names then, if you wish to address a westerner in a way that makes them feel at home I suggest you use the first name on its own (like Gordon) or the second with the prefix like Mr Reddek. If you leave the prefix off the second name it is generally taken badly in the west because school children and minions are addressed that way.
I have noticed that Indians tend to have lots of names and they do not in general seem to mind which one one uses. We in the west have a little difficulty with that because the way we address people follows fairly strictly predefined rules.

Now to the technical matters addressed. I successfully generated a fire storm of replies on this one and will add only the following: In your discourse you referred to three connecting pipes in different vector directions. The origin of the in-plane and out-of -plane terminology seems to be the ANSI pipe specifications and they use the terminology only for tee's and elbows, so the complications of the third leg at right angles to the plane are not an issue. The calculations relate to the Tee and Elbow only.
Regarding friction. When a pipe is cold and at rests on a rack friction plays no part. As the pipe heats up it expands and so it must slide over the rack. If one end is attached to an anchor, that anchor will have to bear the full force of the pipe sliding over the rack, and that force will occur only while the expansion is taking place, but it will occur. When the pipe has heated up, the friction force will vanish as you correctly mention.
Now for the next fire storm:
You mention the coefficient of friction as being 0.3. Have a look in Marks Mechanical Engineering Handbook and you will find it is greater than 0.7. I have a theory that 0.3 is commonly used because structural engineers use that value however I consider it to be an inappropriate figure for pipe stress analysis despite the fact that most of the world uses it.

Cheers,

Gordon Reddek

Gordon Reddek
Specialist Mechanical Engineer
Alcan Engineering, Level 3, 443 Queen St, Brisbane, Qld 4001, Australia. Tel: +61 7 3328 6424
Fax: +61 7 3328 6990
Email: <a href="/group/PipingDesign/post?postID=EA0V5D6P60ttVFWxTNZYN0XfZo0V-au5lVgfqY1GYLID-C7g8eTpxgymJ_UJbiAQ-d0suYeB8SUKrdhA5CT33n0">gordon.reddek@alcan.com</a>

Gang Cvg <cvg_gang@yahoo.com> 01/07/2004 06:58 PM
Please respond to
<a href="/group/PipingDesign/post?postID=8_oG5uHNze0kK3vJrW2X9USpA9FxhgIr2By9xNkLV9ISFubJgcITzNv13Ak-CAv3a6MZxP6JhBSMQzeuH629m0BIu69VFPw">PipingDesign@yahoogroups.com</a>

To
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Subject
Re: [PipingDesign] Moment calculation

Dear Reddek,
Please do not address me as Gang. It happens to be just an abbreviation in my E-mail id. My name is Gangadharan. If you feel it is too difficult, you may cut it short to Ganga. (Ganga is the name of a river in India.) It might be easier for you to handle it. Let us come to the subject! It is a tricky situation: Imagine a three-element piping configuration, with say 10 m pipe towards North, then 10 m pipe towards East and the next 10 m upwards. I call the plane constituted by the first two as H-plane. The other on is V-plane. Now, the 10 m East-West segment is common to H-plane as well as V-plane.
If we consider the effect of “out-of-plane vector” from the H-plane on it; the same vector is “in-plane” for it in the V-plane. It has got its own “in-plane vector” due to the V-plane as well.
Now the next question: Can these vectors be added together? If yes, is the addition algebraic or vectorial? We resolve all the forces and reactions into X, Y and Z components. It is from this standpoint, the possibility of algebraic addition comes into the picture. This is my curiosity. Can anyone give a convincing explanation to the concept of the forces and reactions with reference to the stress analysis softwares?
The effect of combined reactions in a complex pipe run cannot probably be broken down into simplified sectors of pipes where we consider the forces act in the most simplistic way, resolvable by elementary rules of “Strength of Materials”. What the FEM does is precisely this. The results could be taken as the solutions, which justify the many observed phenomena. And to that extent, we have to be content also. The “real” values still remain elusive. We work within the limits “safely” due to the built-in safety margins attributed and accumulated over various successive steps. This avoids catastrophic failures, within the expected plant lives. Luckily, there are not many accidents due to pipe failures! We have to be “happy” about this, and hope for the (still) better. If one takes a set procedure of checks of the checklist, in the context of HOT and CRITICALl lines, the outcome generally turns out to be SAFE.
There is another fallacy in the stress analysis programmes. That is regarding the friction factor. Friction, as we all know, is associated with motion. The pipe (the support point) does move from cold to hot condition, DURING THE WARMING UP period. Once it attains the HOT / OPERATING condition it is STATIONARY or otherwise known as STEADY STATE. Friction no more comes to the scene. Most of the stress analyses are evaluated at the HOT / OPERATING condition. Then the question comes; what is the role of friction factor, 0.3 for steel to steel and 0.1 for steel to PTFE? Probably, it brings down the number of iterations of the loop and comes to a FASTER solution. Also it might result in more acceptable and palatable values of forces and reactions. Can anyone throw some more light on this matter?
Regards.
Gangadharan.


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[Non-text portions of this message have been removed] Received on Thu Jul 01 22:03:00 2004

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