RE: Metallurgy

From: <CHAKRABORTYP2@iocl.co.in>
Date: Fri Sep 02 2005 - 07:10:00 EDT


I work in a refinery & look after, among other things, in repair/rectification & new fabrication jobs.

Especially in piping jobs, we do use old pipe fittings after salvaging.

Our working philosophy is like this -

For new fabrication jobs - always use new fittins. For replacement jobs - salvaging is acceptable.

The rationale behind this philosophy is not very clear to us either.

We use almost any salvaged fitting. We have Quality assessment policy regarding use of this. ThatQAP includes, among other things, a DP test of the edges of fittings to ensure that no crack generated during gas cutting etc. Crack generation sometimes observed specially when the fittings are quite old & thickness is high. And our salvaging is not always restricted to CS only. We have salvaged many alloy steel and SS fittings too.

Metallurgy wise, there has been very few problems faced if salvaging procedure was ok.

'Hope it helps

Regards

-----Original Message-----
From: <a href="/group/PipingDesign/post?postID=-7KT5eFFR7ogqFFHpWFnoU_Ml6B2lwWf-dlq4G_TQEEVM2-zxqut_keNv0Lu481joPWzCfqjFw1MxarKZBo2hFbeM1dYdw">PipingDesign@yahoogroups.com</a> [mailto:PipingDesign@yahoogroups.com]On Behalf Of aluser2 Sent: Friday, September 02, 2005 3:42 AM To: <a href="/group/PipingDesign/post?postID=-7KT5eFFR7ogqFFHpWFnoU_Ml6B2lwWf-dlq4G_TQEEVM2-zxqut_keNv0Lu481joPWzCfqjFw1MxarKZBo2hFbeM1dYdw">PipingDesign@yahoogroups.com</a> Subject: Re: [PipingDesign] Metallurgy

its a good question with no easy answer. I too would share your concerns, but given that weld repairs are done frequently and the practice of reusing welded fittings does happen i beleive one can do it. I think the key is for the person taking responsibility to have a REALLY clear picture of the service and what they are doing .Problem is one often doesnt have control or ability to ensure execution all the way through to ensure the re-use is properly handled at all steps. What is being re-used and how it is being re-applied. one would need a guidelist of do's and donts. clearly in the donts - critical service
  -high temp/ low temp
  -pipelines or anything buried or becoming inaccessible for alter ndi and monitoring
  -something damaged , questionable prior service eg previous hydrogen or sour service
- is the documentation for the product available, MTR's etc. not often likely

could go on ad infinitum....

sorry ,but its such an open ended question its hard to answer better. The specifics become really critical.

> Hi guys,
>
> Does anybody know about the advantages and disanvantages of re using
carbon steel pipe fittings such as o-lets for piping system modification. I'm concerned about the effect on the metal microstructure changes for fittings welded for the second time. If you can refer me to any paper which pertains to this matter, I would greatly appreciate it.
>
> Cheers.
>
> __________________________________________________
> Do You Yahoo!?
> Tired of spam? Yahoo! Mail has the best spam protection around
> <a href="http://mail.yahoo.com">http://mail.yahoo.com</a>
>
> [Non-text portions of this message have been removed]
>
>
>
>
> =========================================
> PipingOffice - Excel Spreadsheets for Piping Calculations
> <a href="http://www.pipingoffice.us/">http://www.pipingoffice.us/</a>
> =========================================
> Main site: <a href="http://www.pipingdesign.com">http://www.pipingdesign.com</a>
>
> Yahoo! Groups Links
>
>
>
>
>
>
>



PipingOffice - Excel Spreadsheets for Piping Calculations <a href="http://www.pipingoffice.us/">http://www.pipingoffice.us/</a>

Main site: <a href="http://www.pipingdesign.com">http://www.pipingdesign.com</a>

Yahoo! Groups Links Received on Fri Sep 02 07:10:00 2005

This archive was generated by hypermail 2.1.8 : Tue Mar 04 2008 - 11:40:43 EST